FlexCell Flexible Gantry Workcell

High Precision Gantry Robot Workcell

FlexCell: Precision Gantry Robot Workcell

FlexCell Fluid Dispensing, Conformal Coating, Plasma Treatment Gantry Robot Workcell

 

Highest Quality Precision Linear Motor Gantry Workcell

FlexCell is designed to strike a balance between cost and performance. This Multi-Axis, Multi-Head, Linear Motor Robotic Gantry Workcell can be equipped with multiple end effectors such as Selective Conformal Coating Spray and Dispense Valves, Fluid Dispensing Valves, Non-Contact Jetting Valves, Plasma Treatment Nozzles and more.

Additionally, FlexCell can be equipped with dual nozzle simultaneous processing, four direction 35° tilt, valve/nozzle rotation and/or integrated inverter for double sided processing. These features enhance FlexCell performance with the lowest cost of ownership.

Available Features

  • Can be configured with any combination of coating, dispensing or plasma nozzles
  • PC with LCD monitor, keyboard and mouse (Height Adjustable)
  • Auto dipping and purging waste collection system
  • LED UV lamps for inspection
  • PCB stopping and clamping system
  • 4L material tank (conformal coating)
  • UPS and voltage stabilizer
  • ESD grounding Point
  • Meter Mix System
  • CE Certified

  • End Effectors can be tilted 35º and rotated 360º
  • Heavy duty conveyor
  • Dual Lane conveyor system
  • 2 stage conveyor
  • CCD vision camera
  • Material level detection
  • Pallet return conveyor (Underneath)
  • Barcode or 2D code scanning system
  • Coating fluorescence detection sensor
  • Substrate heating
  • Material delivery heating

 


FlexCell Specifications

Facilities
Machine Structure
Steel Frame
Dimension LxWxH (mm)
1100 x 1200 x 1630mm
Weight
700kg
Input Power
220-240VAC Single Phase, 50/60Hz (3 wire);
208VAC Split Phase, 60Hz (4 wire);
208VAC Three Phase, WYE, 60Hz (5 wire);
Power Consumption
3.0kW
Compress Air Requirements
0.6MPa (100L/min) or 90psi (3.5CFM)
Conveying System
Conveyor Height
900 – 965mm
Speed
800cm/minute maximum
Direction
Left to Right (Right to Left option)
Component Clearance
100mm (top/bottom)
PCB Edge Clearance
5mm
No. of Conveyors
Single (Dual Conveyor Option)
PCB Width
50 – 500mm
Width Adjustment
Auto (Motorized/Programmable)
Gantry Robot Motion
Motor Drive
Servo Amplifier
Number of Axis
5 (X, Y, Z, Tilt, Rotate)
Linear Motion
Linear Motor + Linear Guide
Positioning Accuracy
10µm (0.01mm)
Repeatability
5µm (0.005mm)
Maximum Speed
1000mm/s
Maximum Acceleration
1.0G
Rotation Angle
+/- 180 degrees
Tilting Angle
35 degrees
Number of End Effectors
Up to 8 (Valves, Nozzles, Cameras, Inspection Sensors, etc.)
Motion Range
X=600mm, Y=500mm, Z=100mm
Selective Conformal Coating
Conformal Coating Valves
SA-W5:Cone Spray Valve
DJ-01:Needle Valve
DJ-03:RTV Silicone Needle Valve
LA-W30:Fan Spray Valve
FC-4:Multi-Function Valve
Smallest Dispense Diameter
0.2mm
Smallest Spray Diameter
3mm
Fan Shape Spray Width
15 ~ 30mm
Fluid Dispensing and Jet Dispensing
Dispensing Valves  

PV-10: Piezo Jetting Valve
PS-8600:Pnuematic Jetting Valve
PS-9200:Pnuematic Jetting Valve
E-01: Electromagnetic Jetting Valve
JET-16: Pnuematic Jetting Valve
TDS-10: Axial Slider Valve
TDS-25: Radial Slider Valve
TDS-40: Radial Slider Valve
LG-02: Electromagnetic Screw Valve

Substrate (PCB) Heating
Zone Heater, Ambient ~ 120°C ± 3°C
Valve Heating (Viscosity Control)
~100°C ± 3°C
Laser Height Measurement
Automatic Laser Height Detection & Z Axis height Calibration
Weight Measurement System
Weight Measurement Accuracy 0.01mg
Valve Cleaning System
Vacuum
Plasma Treatment
Nozzle Type
Wide Area: Rotation Nozzle
Focused Area: Jet  Nozzle
Plasma Discharge Width
Rotation Nozzle: 20, 25, 30, 40, 50 or 60mm
Tine Jet: 2, 3, 4, 6, 8 or 10mm
Plasma Discharge Length
15 ~ 20mm

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FlexCell Options

 

CCD Detection

Conformal Coating CCD Detection, Camera, Vision

 

Barcode Scanning

Selective Conformal Coating Barcode Scanning System

 

Dual Lane

Dual Lane Conveyor Selective Conformal Coating

 


Selective Conformal Features & Structures


Tilt Dispense


Dispense Sealant


Large Area Spray


Tilt Spray


Auto Dipping


Auto Purging

 

Complete Line Solution

One-Stop Total Line Selective Conformal Coating Solutions provide PCB manufacturers the opportunity to increase their productivity levels exponentially by fully automating their conformal coating process. The example fluid dispensing line below illustrates a 50% reduction in line length over traditional automated conformal coating process lines. Contact Us Today for a specialty coatings system solution using precision dispensing valves, spray nozzles and automation that meets your exact fluid dispensing requirements.

Shown below is a selective conformal coating process line with a single load/unload location. This configuration is ideal for double sided conformal coating while reducing floor space considerably. This selective coating line includes the FlexCell Selective Conformal Coating Workcell, TrioTek Curing Oven, Load/Unload conveyor and Inspection Station. For Pricing and Specifications please Call or E-Mail Us Today!

 

One Man Operation (OMO) – Fluid Dispensing Line

 

 

TrioTek² Thermal Moisture Ultraviolet 2-Level Curing Oven

 

 

Traditional vs. OMO

 

Traditional Line

Traditional or old school process lines have a product flow input at one end and an output at the opposite end of the line. These traditional lines are harder to maintain, require more labor, and occupy greater factory space.

 

OMO Line

 

OMO has several advantages over traditional process lines. Product flow input and output occurs at the same location allowing for a convenient manual flip for coating or dispensing on both sides of a PCB assembly. In addition, a single operator can both load and unload the PCB assemblies for the entire line reducing labor costs. This also reduces handling time and the number of pallets needed for manufacturing processes of PCB assemblies. Depending on the process line, an OMO line has a reduced factory foot-print of up to 50%. In an ideal environment, it could nearly double the production capacity of a manufacturing facility.

 

Additional OMO Examples